THE MEGA EQUIPMENT COMPLEX

THE REFORMATION OF THE CONSTRUCTION EQUIPMENT INDUSTRY – PART THREE

OVERVIEW

The time has come to improve on classic business models, tools, technology and infrastructure comprising the Construction Equipment Industry and serving end-users/customers at all levels. Consider a future including expansive service centers operating “24/7” with hundreds of bays and techs servicing all make and models, achieving economies of scale and enhancing customer experience through lower costs, improved quality, UPTIME & convenience. Contemporary comparisons for “THE MEGA EQUIPMENT COMPLEX” (MEC) include Tesla Production and Sales, Amazon Distribution and “Buc-ee’s” Service Stations -> MEC’s would inherently require large footprints due to the unique service provided, distance between locations and civil aviation facilities adjacent (ideally) to these sites.

The most recent article in this series – “The UPTIME App” (October 31st) – introduced a conceptual “universal inspection tool” addressing the need for “data-driven profiles” (cradle-to-grave) for equipment assets and informational standardization as foundational for the industry. MEC’s build on “The UPTIME App”, advancing the inevitable industry evolution with contemporary, more appropriate structures (admin, tech, brick & mortar) and methodologies: offering process standardization, breadth of service and cost efficiencies in lieu of the multiple “legacy verticals” models employed by dominant manufacturers, each independently vying for market share with proprietary solutions. Capital investments made by OEM Equipment Dealers, forced to replicate large expenditures, then passing the resulting global costs onto customers is inherently inefficient, considering the competitive forces in-play (domestic and global) and the availability of proven technologies.

Regional OEM Dealers should be the first tenants to lease bays in each MEC facility, leading to the consolidation and reinforcement of a customer-centric posture rewarded with acceptance and loyalty. Considering the true end-users of construction equipment (contractors) typically employ a diverse mix of brands and models, the laboratory for standardization and delivery of optimal solutions should be one which emulates and encompasses this reality.

THE MEGA EQUIPMENT COMPLEX (MEC) includes (not limited to) the following –

  • “Last Mile” sites near Interstates and other Major Highways, open 24/7
  • 150-250+ Service Bays of varying dimensions and equipment, available on long-term leases
  • Full Machine Shop facilities for repairs, rebuilds -> machines/powertrains/hydraulics/refurb
  • Parts Warehouse/Facilities for OEM Parts, Reman, Capital Spares, etc
  • Component Rebuild Center (CRC) level service -> (cleaning/tooling/benches) per OEM specs
  • “Standard Jobs” for major repairs & rebuilds, paint – pricing and scheduling available online 
  • Dynamometers -> several, including up to 3500-4500 Horsepower power plants
  • High-Velocity Oxygen Fuel (HVOF) Service + Traditional Hydraulic Cylinder Repair (Chrome)
  • Scheduled Oil Sampling (SOS) – full service, all makes & models (with OEM form trend analysis)
  • Complete Paint (including Sandblast, Decals) and Fabrication Shop for custom metal work
  • Training Facilities for Service Techs, classes, accreditation -> Apprentice to Master Tech
  • Operator Training Facilities – for lease to OEM Dealer and Independent providers
  • Proving grounds for testing repaired machines under-load + Operator Training support
  • Locker Rooms, Canteen and Rest Areas for personnel associated with leased spaces
  • Office space -> Sales/Leasing, Warranty, Telematics/Tracking, Service & limited Rental Staff
  • Autonomous Equipment & Control Pod Storage + Support –> design/testing/logistics/safety
  • Technology Center -> diagnostics, telematics, autonomous support, auction services, etc
  • ERP & Saas Technology Lab -> Implementation HQ, Testing Autonomous & NextGen Projects
  • Online Auctioneer Services – administrative and operations support, inventory storage
  • Storage Yards for lease returns, sales and limited rental fleet inventory
  • Bonded Yard Space – for work on non-compliant (emissions) machines with government waivers
  • Logistics office & spaces for providers (contract flat-rate service) within a defined radius
  • Loop-Truck service (delivery/pickup) for components/parts daily with stops on a defined route
  • Long-Haul Transport Load/Unload space -> ramps and lift equipment for outlying customers
  • Containerization Facility, office & yard space for provider (competitive contract & standard rates)
  • Spaces for service various providers -> tools, lubricants, uniforms, etc
  • Exchange Outlet (wholesale) for PPE, OEM Swag, MEC Gear, sundries, packaged nutrition, etc

INNOVATION & ECONOMIES OF SCALE

Autonomous Equipment, Control, Networks & Tech Support -> the adoption of autonomous earthmoving equipment represents a significant shift in the construction industry, with an established foothold, it’s clear acceptance & adoption are trending toward increased interest & demand. Experience demonstrates that contractors prefer to access the latest solutions without committing to a significant upfront investment – most recently exemplified by the proliferation of medium-term equipment leases (in lieu of outright purchase or rental) over a decade ago, based on “work in pipeline” and acceptable ownership time horizons, typically 2-4 years.

Autonomous Equipment Packages are a cost-effective option for short-term civil works and land development projects, and MEC’s will broadly support providers regardless of brand. Rental agreements would include planning, site/plot programming, maintenance and repair services, reducing the burden of bids & selection for contractors, increasing their competitiveness in winning contracts.

Equipment Operators -> Supervised Autonomy defines the initial phase of this technology, as experienced team members shift their expertise gained “in the operator’s compartment” to programming and overwatch roles within on-site, climate-controlled control pods (offices), monitoring and managing 24/7 operation of machines not subject to fatigue. Jobsite Safety is a primary benefit and for the contractor, a cost reduction in labor and insurance outlays.

Service Techs -> will be engaged in all aspects of the industry, replacing marketing & sale staff outright as ambassadors to end-users, simply codifying what has been the case for decades – once a “new machine” is sold, the subsequent direct engagement (including initial Warranty) is primarily between Service Staff and End-Users. In the Autonomous Package scenario, Service Techs would ideally be present in the site/plot programming phase for assigned projects/customers.

Techs will also enjoy a new breadth of income opportunity via inspections of all machines (vintage to new) via “The UPTIME App” – perpetually rated within the platform, requested and rewarded for their expertise and historical accuracy assessing used equipment, earn based on merit. Techs will realize and solidify their undisputed role as the “backbone of the industry.”

Bulk Purchasing -> large service centers can leverage buying power to negotiate significant discounts on parts, supplies, and tools due to the sheer volume it purchases. A single-make dealer, with a smaller and more predictable demand, lacks this leverage, translating into lower costs for parts used in repairs, which can be passed on to the customer.

Specialized Labor -> with up to 200+ bays, the MEC can afford to employ highly specialized technicians for specific component systems (e.g. powertrain, hydraulics, electrical systems, fabrication, EV charging). Specialization leads to faster, more efficient repairs, reducing labor costs per job. A smaller OEM dealer might have less experienced technicians, who may take longer on complex, less common repairs.

Inventory Management -> The MEC can stock a wider range of fast-moving parts for various makes and models.  This reduces downtime for customers waiting for parts and can be more efficient than each individual OEM dealer stocking parts for just their brand.  A larger inventory also allows the center to predict demand and optimize stock levels, minimizing holding costs.

Facility Utilization -> 200+ Service Bays allow for maximum utilization of resources and internal mobilization to specialized service areas. The MEC can handle a higher volume of repairs, spreading overhead costs (rent, utilities, administration) across a larger revenue base.  A single-make dealer inherently has underutilized bays during lulls in demand.

Training and Tooling -> The cost of specialized training and diagnostic tools can be spread across a larger number of technicians and jobs.  MEC Management can invest in the latest technology and training for its staff & service provider tenants, ensuring high-quality deliverables across all makes and models. Smaller, less-funded OEM Dealers have budget constraints.

ENHANCED CUSTOMER SERVICE

One-Stop Shop -> Customers with mixed fleets (most) benefit from the convenience of having all their equipment serviced in one location, regardless of make or model. This simplifies maintenance management and reduces the hassle of dealing with multiple OEM Dealership branches with varying support infrastructure. The economies of scale achieved by the MEC will translate to more competitive labor rates and parts pricing compared to smaller OEM Dealer facilities.

Expertise Across Brands -> technicians gain experience working on a wide variety of equipment, developing a broader understanding of different technologies and repair techniques. This can be valuable in diagnosing and resolving complex issues an shared within the MEC’s tech training and accreditation activities.

Improved Turnaround Times -> specialized technicians, readily available parts, and efficient workflows contribute to faster turnaround times for repairs, minimizing equipment downtime for customers.

Flexible Scheduling & Logistics -> With an enormous number of bays and technicians, the MEC can offer flexible scheduling options (online) to meet the diverse needs of its customers. Reliable Flat-Rate transport contractors can relieve customers of using their own trucks & trailers when is makes most sense.

SUMMARY – assessing the confluence of current trends, artificial intelligence (AI), actors and influencers participating in the construction equipment industry – forming a rational view – the reality of a well-designed construction equipment service center, brand colorblind & leveraging economies of scale becomes clear. 

The marketplace is ripe for disruptive solutions offering “best-in-class” value to customers with mixed fleets (most contractors), expanding service options & accessibility on a leveled playing-field driven by technology, enhanced UPTIME and reducing the cost of doing business.

Contact: Bret Creech, Cell/WhatsApp# +1-813-922-9840 / Email: info@mistermaquinaria.com

* My intention is direct engagement – joining a team involved in the application of technology throughout all aspects of the construction equipment industry – collaborating with others driven to provide the best possible customer experience. 

Leave a Reply

Your email address will not be published. Required fields are marked *